{"id":2163,"date":"2025-03-04T16:52:11","date_gmt":"2025-03-04T09:52:11","guid":{"rendered":"https:\/\/tramnghien.com\/?p=2163"},"modified":"2025-04-11T09:06:55","modified_gmt":"2025-04-11T02:06:55","slug":"huong-dan-bao-tri-vong-bi-toi-uu-hieu-suat-dong-co","status":"publish","type":"post","link":"https:\/\/tramnghien.com\/en\/huong-dan-bao-tri-vong-bi-toi-uu-hieu-suat-dong-co\/","title":{"rendered":"Bearing maintenance guide \u2013 optimizing engine performance"},"content":{"rendered":"<p style=\"text-align: justify;\" data-start=\"229\" data-end=\"303\"><span style=\"color: #282828;\">In the industry <em><strong><a href=\"https:\/\/tramnghien.com\/en\/5-steps-to-choose-the-best-grinding-equipment\/\">stone crushing and screening<\/a><\/strong><\/em>, the motor is the core part that helps operate crushing, screening, conveyor and auxiliary systems. However, one of the leading causes of motor failure comes from failure <strong><a href=\"https:\/\/tramnghien.com\/en\/so-sanh-bac-dong-va-o-bi-trong-may-nghien-con\/\">Bearings<\/a><\/strong> \u2013 main load-bearing component, helps reduce friction and ensures smooth movement of the rotating shaft.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"627\" data-end=\"956\"><span style=\"color: #282828;\">According to statistics, more than 50% motor failures are related to bearings. The most common cause is improper lubrication or contamination. Regular maintenance of bearings not only prolongs motor life. It also helps reduce downtime, optimizes crushing performance and saves operating costs. So how should bearings in crusher motors be maintained to achieve the highest efficiency? Let&#039;s find out!<\/span><\/p>\n<h2 style=\"text-align: justify;\" data-start=\"1076\" data-end=\"1141\"><span style=\"color: #282828;\"><strong data-start=\"1079\" data-end=\"1139\">1. Causes of bearing failure in crusher motors<\/strong><\/span><\/h2>\n<p style=\"text-align: justify;\" data-start=\"1143\" data-end=\"1231\"><span style=\"color: #282828;\">There are many factors that cause bearings in engines to fail quickly, the most common of which include:<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"1233\" data-end=\"1409\"><span style=\"color: #282828;\"><strong data-start=\"1235\" data-end=\"1263\">Improper lubrication: <\/strong>Using the wrong lubricant or at the wrong frequency will cause the bearing to operate less efficiently, increase friction and lead to rapid wear.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"1411\" data-end=\"1546\"><span style=\"color: #282828;\"><strong data-start=\"1413\" data-end=\"1434\">Impurities penetrate<\/strong> : Dust, water or fine particles from the grinding process can enter the bearing, causing wear and damage to the contact surface.<\/span><\/p>\n<figure id=\"attachment_2167\" aria-describedby=\"caption-attachment-2167\" style=\"width: 246px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-2167\" src=\"https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/vong-bi-bac-dan.avif\" alt=\"Ball Bearings\" width=\"246\" height=\"246\" \/><figcaption id=\"caption-attachment-2167\" class=\"wp-caption-text\">Bearings\u00a0<\/figcaption><\/figure>\n<p style=\"text-align: justify;\" data-start=\"1548\" data-end=\"1729\"><span style=\"color: #282828;\"><strong data-start=\"1550\" data-end=\"1577\">High temperature and overload<\/strong> : The grinding motor operates continuously with a large load, which can easily cause the bearing to heat up quickly, reducing the life of the lubricating oil and increasing the risk of failure.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"1731\" data-end=\"1890\"><span style=\"color: #282828;\"><strong data-start=\"1733\" data-end=\"1764\">Improper installation <\/strong>: Bearings that are misaligned, overstressed, or improperly aligned will reduce performance and create unwanted vibration.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"1892\" data-end=\"2092\"><span style=\"color: #282828;\"><strong data-start=\"1892\" data-end=\"1909\">\ud83d\udc49 Solution <\/strong>: To ensure the bearings in the crusher motor operate stably, businesses need to have <strong data-start=\"1993\" data-end=\"2023\">regular maintenance schedule<\/strong>, select <strong data-start=\"2034\" data-end=\"2057\">suitable grease<\/strong> and <strong data-start=\"2061\" data-end=\"2089\">effective anti-contamination<\/strong>.<\/span><\/p>\n<h2 style=\"text-align: justify;\" data-start=\"2099\" data-end=\"2163\"><span style=\"color: #282828;\"><strong data-start=\"2102\" data-end=\"2161\">2. Motor bearing maintenance schedule according to working conditions<\/strong><\/span><\/h2>\n<p style=\"text-align: justify;\" data-start=\"2165\" data-end=\"2294\"><span style=\"color: #282828;\">Each <em><a href=\"https:\/\/tramnghien.com\/en\/o-nhiem-tieng-on-trong-nganh-nghien-sang-da-xay-dung\/\">crushing and screening system<\/a><\/em> have different working conditions. Therefore, the maintenance frequency also needs to be adjusted accordingly.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"2296\" data-end=\"2385\"><span style=\"color: #282828;\">\ud83d\udd39<em><strong> Standard working environment (Operation 8 hours\/day, light load, temperature ~40\u00b0C)<\/strong><\/em><\/span><\/p>\n<ul style=\"text-align: justify;\" data-start=\"2386\" data-end=\"2487\">\n<li data-start=\"2386\" data-end=\"2434\"><span style=\"color: #282828;\">Ball Bearings: Maintenance every 6 months<\/span><\/li>\n<li data-start=\"2435\" data-end=\"2487\"><span style=\"color: #282828;\">Cylindrical roller bearings: Maintenance every 4 months<\/span><\/li>\n<\/ul>\n<p style=\"text-align: justify;\" data-start=\"2489\" data-end=\"2607\"><span style=\"color: #282828;\"><strong data-start=\"2493\" data-end=\"2531\">\ud83d\udd39<\/strong> <em><strong>Harsh working environment. (24\/7 operation, heavy load, vibration, temperature 40-50\u00b0C, lots of rock dust)<\/strong><\/em><\/span><\/p>\n<ul style=\"text-align: justify;\" data-start=\"2608\" data-end=\"2709\">\n<li data-start=\"2608\" data-end=\"2656\"><span style=\"color: #282828;\">Ball Bearings: Maintenance every 3 months<\/span><\/li>\n<li data-start=\"2657\" data-end=\"2709\"><span style=\"color: #282828;\">Cylindrical roller bearings: Maintenance every 2 months<\/span><\/li>\n<\/ul>\n<p style=\"text-align: justify;\" data-start=\"2711\" data-end=\"2831\"><em><strong><span style=\"color: #282828;\">\ud83d\udd39 Extremely harsh working environment. (High temperature &gt;50\u00b0C, lots of fine dust, strong vibration, heavy load)<\/span><\/strong><\/em><\/p>\n<ul style=\"text-align: justify;\" data-start=\"2832\" data-end=\"2935\">\n<li data-start=\"2832\" data-end=\"2880\"><span style=\"color: #282828;\">Ball Bearings: Maintenance every 2 months<\/span><\/li>\n<li data-start=\"2881\" data-end=\"2935\"><span style=\"color: #282828;\">Cylindrical roller bearings: Maintenance every 1.5 months<\/span><\/li>\n<\/ul>\n<figure id=\"attachment_2170\" aria-describedby=\"caption-attachment-2170\" style=\"width: 2560px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-2170\" src=\"https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi.jpg\" alt=\"Bearing Maintenance Check\" width=\"2560\" height=\"1920\" srcset=\"https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi.jpg 2560w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi-533x400.jpg 533w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi-1067x800.jpg 1067w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi-768x576.jpg 768w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi-1536x1152.jpg 1536w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi-2048x1536.jpg 2048w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/kiem-tra-bao-tri-vong-bi-16x12.jpg 16w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><figcaption id=\"caption-attachment-2170\" class=\"wp-caption-text\">Check and maintain bearings for cone crusher <em><strong><a href=\"http:\/\/terex.com\">Terex<\/a> <\/strong><\/em>SP50, ensures smooth and stable operation of the device<\/figcaption><\/figure>\n<p style=\"text-align: justify;\" data-start=\"2937\" data-end=\"3134\"><span style=\"color: #282828;\">\ud83d\udc49 Note: If the engine operates continuously in a dusty or humid environment, you should check the bearings more frequently than the standard maintenance schedule to avoid sudden failure.<\/span><\/p>\n<h2 style=\"text-align: justify;\" data-start=\"3141\" data-end=\"3216\"><span style=\"color: #282828;\"><strong data-start=\"3144\" data-end=\"3214\">3. Choose the right grease \u2013 Avoid mistakes that can damage bearings<\/strong><\/span><\/h2>\n<p style=\"text-align: justify;\" data-start=\"3218\" data-end=\"3352\"><span style=\"color: #282828;\">Choosing the wrong type of grease can significantly reduce bearing life, cause greater friction and lead to rapid failure.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"3354\" data-end=\"3394\"><strong><span style=\"color: #282828;\">How to choose effective lubricant:<\/span><\/strong><\/p>\n<ul style=\"text-align: justify;\" data-start=\"3395\" data-end=\"3792\">\n<li data-start=\"3395\" data-end=\"3482\"><span style=\"color: #282828;\">Follow engine manufacturer&#039;s recommendations (see nameplate or manual).<\/span><\/li>\n<li data-start=\"3483\" data-end=\"3624\"><span style=\"color: #282828;\">Avoid mixing different types of grease. Incompatibility can result in a chemical reaction that destroys the lubricant in the bearing.<\/span><\/li>\n<li data-start=\"3625\" data-end=\"3792\"><span style=\"color: #282828;\">Pay attention to viscosity and working temperature. If the grinding motor operates under high temperature conditions, it is necessary to use heat-resistant grease to ensure performance.<\/span><\/li>\n<\/ul>\n<figure id=\"attachment_2176\" aria-describedby=\"caption-attachment-2176\" style=\"width: 2560px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-2176 size-full\" src=\"https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b.jpg\" alt=\"Nguyen Vinh&#039;s technical team is always ready to accompany projects and crushing and screening lines.\" width=\"2560\" height=\"1920\" srcset=\"https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b.jpg 2560w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b-533x400.jpg 533w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b-1067x800.jpg 1067w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b-768x576.jpg 768w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b-1536x1152.jpg 1536w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b-2048x1536.jpg 2048w, https:\/\/tramnghien.com\/wp-content\/uploads\/2025\/03\/28ae3582-f6bb-464c-b02a-5bc35eda085b-16x12.jpg 16w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><figcaption id=\"caption-attachment-2176\" class=\"wp-caption-text\">Nguyen Vinh&#039;s technical team is always ready to accompany projects and crushing and screening lines.<\/figcaption><\/figure>\n<p style=\"text-align: justify;\" data-start=\"3794\" data-end=\"3933\"><span style=\"color: #282828;\">\ud83d\udea8 WARNING: Using poor quality or incorrect type of grease can damage the bearing within just a few hours of operation.<\/span><\/p>\n<h2 style=\"text-align: justify;\" data-start=\"3940\" data-end=\"3992\"><span style=\"color: #282828;\"><strong data-start=\"3943\" data-end=\"3990\">4. How to protect bearings from dirt and water<\/strong><\/span><\/h2>\n<p style=\"text-align: justify;\" data-start=\"3994\" data-end=\"4130\"><span style=\"color: #282828;\">In addition to lubrication problems, contamination from rock dust and water is one of the main causes of bearing failure in crusher motors.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"4132\" data-end=\"4496\"><strong><span style=\"color: #282828;\">\u00a0Solution:<\/span><\/strong><\/p>\n<p style=\"text-align: justify;\" data-start=\"4132\" data-end=\"4496\"><span style=\"color: #282828;\">\u2705 Use specialized dust and water seals such as rubber seals and oil seals. In addition, there are non-contact seals to protect the bearings.<\/span><br data-start=\"4280\" data-end=\"4283\" \/><span style=\"color: #282828;\">\u2705 Check and replace the seal periodically to avoid wear or tear of the seal, which allows dust and water to easily enter the bearing.<\/span><br data-start=\"4410\" data-end=\"4413\" \/><span style=\"color: #282828;\">\u2705 Install a motor protection cabinet to reduce exposure to dust and moisture.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"4498\" data-end=\"4603\"><span style=\"color: #282828;\">If done well, the bearing life can be extended 30% than under normal conditions. <\/span><span style=\"color: #282828;\">Proper maintenance of bearings will help increase the life of the crusher motor. Contribute to optimizing operating efficiency, reducing machine downtime and saving repair costs.<\/span><\/p>\n<p style=\"text-align: justify;\" data-start=\"4610\" data-end=\"4686\"><span style=\"color: #282828;\">\u2714 <strong data-start=\"4927\" data-end=\"4965\">Maintain a regular maintenance schedule<\/strong> according to the operating environment of the machine.<\/span><br data-start=\"4999\" data-end=\"5002\" \/><span style=\"color: #282828;\">\u2714 <strong data-start=\"5004\" data-end=\"5037\">Use the right type of grease<\/strong>, avoid mixing incompatible types.<\/span><br data-start=\"5081\" data-end=\"5084\" \/><span style=\"color: #282828;\">\u2714 <strong data-start=\"5086\" data-end=\"5125\">Protect bearings from dirt and water<\/strong> by effective sealing system.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Trong ng\u00e0nh nghi\u1ec1n s\u00e0ng \u0111\u00e1, \u0111\u1ed9ng c\u01a1 l\u00e0 b\u1ed9 ph\u1eadn c\u1ed1t l\u00f5i gi\u00fap v\u1eadn h\u00e0nh c\u00e1c thi\u1ebft b\u1ecb nghi\u1ec1n, s\u00e0ng, b\u0103ng t\u1ea3i v\u00e0 h\u1ec7 th\u1ed1ng ph\u1ee5 tr\u1ee3. Tuy nhi\u00ean, m\u1ed9t trong nh\u1eefng nguy\u00ean nh\u00e2n h\u00e0ng \u0111\u1ea7u g\u00e2y h\u1ecfng \u0111\u1ed9ng c\u01a1 l\u1ea1i \u0111\u1ebfn t\u1eeb h\u1ecfng h\u00f3c v\u00f2ng bi \u2013 th\u00e0nh ph\u1ea7n ch\u1ecbu t\u1ea3i ch\u00ednh, gi\u00fap gi\u1ea3m&#8230;<\/p>","protected":false},"author":1,"featured_media":2170,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[77],"tags":[],"class_list":["post-2163","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-tu-van-ky-thuat"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v24.6 (Yoast SEO v27.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>H\u01b0\u1edbng d\u1eabn b\u1ea3o tr\u00ec v\u00f2ng bi - t\u1ed1i \u01b0u hi\u1ec7u su\u1ea5t \u0111\u1ed9ng c\u01a1<\/title>\n<meta name=\"description\" content=\"H\u01b0\u1edbng d\u1eabn b\u1ea3o tr\u00ec v\u00f2ng bi gi\u00fap k\u00e9o d\u00e0i tu\u1ed5i th\u1ecd \u0111\u1ed9ng c\u01a1, t\u1ed1i \u01b0u hi\u1ec7u su\u1ea5t nghi\u1ec1n v\u00e0 ti\u1ebft ki\u1ec7m chi ph\u00ed v\u1eadn h\u00e0nh. 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